The PVF industry is evolving rapidly, driven by technological advancements, regulatory changes, labor shortages and increasing demand for sustainable and efficient solutions.
As a result, wholesalers are constantly seeking solutions that address both their own challenges and those of their customers. Effective solutions must ensure quality, efficiency, cost-effectiveness and compliance with various standards. As a family-owned and operated business, Merit is committed to establishing partnerships focused on a Merit Experience that addresses customer needs and achieves their goals.
“Our commitment is to deliver cutting-edge solutions and high-quality piping components that enhance efficiencies and lower overall costs for our customers and theirs,” said CEO Alan Lipp. “We aim to be a ‘one-stop shop’ by offering a comprehensive range of products. The introduction of press fittings is yet another way we are meeting our customers’ needs and expanding our product offerings.”
This is where the innovative press technology from Merit Brass comes into play. CopperPress®, StainlessPress® and CarbonPress® offer several benefits that solve key challenges for both wholesalers and their customers, driving enhanced performance and satisfaction across the board. Some overall key benefits include:
1. Visual Indicator Press Ring® (VIPR®): Merit’s patent-pending VIPR® provides redundancy in identifying unpressed connections. The color-coded plastic sleeve can be easily removed when the connection is pressed. Furthermore, the color-coding of the VIPR® indicates the sealing element material which prevents costly and potentially unsafe installation errors.
- Green VIPR®: Black EPDM
- Yellow VIPR®: Yellow HNBR
- White VIPR®: Green or Brown FKM
2. Leak Before Press (LBP) System: This LBP system ensures that any unpressed connection is immediately identifiable, reducing the risk of leaks and associated damages. For sizes 1/2” to 4”, the LBP system provides a clear visual indication, making installation and inspection straightforward.
3. No Soldering or Burn Permits Required: One of the most significant advantages of press fittings is that they eliminate the need for soldering, reducing the need for burn permits and associated safety hazards. This enables contractors to complete jobs faster and safer; and wholesalers can turn over inventory more quickly.
4. Cost-Effectiveness: The no-soldering feature translates to savings on labor and materials, reducing overall project costs. This makes press fittings and valves an attractive option for budget-conscious projects without compromising quality.
5. Operational Efficiency: The VIPR® system and versatile sealing elements streamline the installation process, reducing downtime and ensuring that systems are up and running quickly.
6. Product Compliance: Merit’s press offering meets a wide range of codes, standards and certifications which ensures that installations meet the highest safety and quality standards, fostering trust and reliability.
“Many of the most ingenious innovations come from listening to our customers. Our patent-pending VIPR® was developed through round table discussions with our mechanical contractors and consulting engineers,” Don Russell, vice president of sales, commented. “The VIPR® detaches after the press is made, ensuring proper installation of the piping system. Each VIPR® is affixed to press fittings and valves and is color-coded according to the sealing element material, which helps prevent costly and potential installation errors.”
CopperPress®: The Reliable Choice for Versatile Applications
Key Features and Benefits
CopperPress® fittings and valves are designed with versatility in mind. They cater to a wide range of applications. Key features include:
1. Copper Tube Size (CTS): size ranges of 1/2” – 4” (V-Profile)
- V-Profile: utilizes metal-to-metal contact to connect the fitting/valve to the tube. It also has a part of the fitting beyond the sealing element.
2. EPDM Sealing Element: CopperPress® uses an Ethylene-Propylene-Diene Monomer (EPDM) sealing element, known for its excellent oxidation resistance
3. Broad temperature range: 0°F to 250°F
4. Compliance: CopperPress® meets several standards and codes and is certified to:
- IAPMO/ANSI/CAN Z1117 Press Connections (fittings) and IAPMO/ANSI/CAN Z1157 (Ball Valves)
- NSF/ANSI/CAN 61 Drinking Water System Components – Health Effects (fittings & valves)
- NSF/ANSI/CAN 372 Drinking Water System Components – Lead Content (fittings & valves)
Applications of CopperPress®
CopperPress® fittings are widely used in various plumbing and mechanical applications due to their reliability and ease of installation. Some common applications include:
- Potable Water Systems: CopperPress® fittings are ideal for potable water systems, ensuring safe and clean water delivery without the risk of contamination.
- Hydronic Heating Systems: The excellent thermal properties of copper make CopperPress® fittings perfect for hydronic heating systems, providing efficient and reliable heating solutions.
- Chilled Water Systems: CopperPress® fittings are also suitable for chilled water systems, providing secure connections that can withstand the cooling temperatures and prevent leaks.
StainlessPress®: Durability and Strength for Demanding Environments
Key Features and Benefits
StainlessPress® fittings are designed for high-performance applications, particularly in demanding environments where durability and strength are paramount. Key features include:
1. Iron Pipe Size (IPS): size ranges of 1/2” – 2” (M-Profile)
- M-Profile: utilizes metal-to-metal contact to connect the fitting/valve to the tube/pipe. In the M-profile, the fitting ends at the sealing element.
- Bundle Your Pipe Purchases: StainlessPress® mates with schedule 5 and 10 stainless steel pipe.
2. 316 Stainless Steel Construction: StainlessPress® fittings are made from 316 stainless steel. The use of 316 stainless steel ensures long-term durability, reducing the need for frequent replacements and maintenance. This is particularly beneficial in harsh environments where corrosion and wear are significant concerns. This makes them ideal for applications in water treatment, chemical processing, and food and beverage industries.
3. Inventory Cost-Savings: Wholesalers are able to maintain low inventory costs since StainlessPress® comes standard in 316 SS and is cost competitive with 304 SS press fittings; thereby eliminating the need for stocking both materials.
4. Versatile Sealing Elements: StainlessPress® utilizes EPDM, Hydrogenated Nitrile Butadiene Rubber (HNBR) and Fluoroelastomer (FKM) sealing elements, each suited to different temperature ranges and chemical compatibilities. This versatility ensures that StainlessPress® can handle a wide variety of fluids and gases.
5. Compliance: StainlessPress® fittings meet numerous codes and standards and are certified to:
- IAPMO/ANSI/CAN Z1117 Press Connections (fittings) and IAPMO/ANSI/CAN Z1157 (Ball Valves)
- NSF/ANSI/CAN 61 Drinking Water System Components – Health Effects (fittings & valves)
- NSF/ANSI/CAN 372 Drinking Water System Components – Lead Content (fittings & valves)
Applications of StainlessPress®
StainlessPress® fittings are particularly suited for industries where hygiene and corrosion resistance are critical. Common applications include:
- Food and Beverage Industry: StainlessPress® fittings are ideal for food and beverage processing due to their corrosion resistance and ability to maintain hygiene standards.
- Chemical Processing: The chemical resistance of 316 stainless steel and various sealing elements makes StainlessPress® suitable for handling aggressive chemicals.
- Pharmaceuticals: In the pharmaceutical industry, StainlessPress® fittings ensure that piping systems remain contaminant-free and durable over long periods.
CarbonPress®: Cost-Effective Solutions for High-Pressure Applications
Key Features and Benefits
CarbonPress fittings® are designed for high-pressure applications, offering a cost-effective alternative without compromising performance. Key features include:
1. IPS: size ranges of 1/2” – 4” (Grab Ring Profile)
- Grab ring profile bites into the tube/pipe and creates contact when the fitting is “pressed”. In the grab ring profile, the fitting has more of a flat shape and the fitting deformation after being “pressed” is not as dramatic as a V or M Profile.
2. Corrosion-Resistant Zn-Ni Plating: CarbonPress® fittings feature zinc-nickel plating, providing excellent corrosion resistance and ensuring years of trouble-free service.
3. Engineered Sealing Elements: Available with EPDM, HNBR and FKM seals, CarbonPress® fittings offer a wide range of compatibility with different fluids and gases, making them versatile for various applications.
4. Cost Savings: CarbonPress® offers a more affordable option for high-pressure applications, reducing overall project costs without sacrificing quality or performance.
5. Compliance: CarbonPress® fittings meet numerous codes and standards and are certified to:
- IAPMO Z 1117 (EPDM and FKM)
- IAPMO/ANSI LC 4/CSA 6.32 (HNBR)
Applications of CarbonPress®
CarbonPress® fittings are designed for demanding applications where high pressure and robust performance are essential. Common applications include:
- Natural Gas and Fuel Oil: These fittings are suitable for natural gas and fuel oil applications, providing secure connections that can withstand high pressures.
- Industrial Air and Gas Systems: CarbonPress® fittings can handle various industrial gases, ensuring safe and leak-free connections.
Sustainability and Environmental Impact
As sustainability becomes a key focus across industries, the PVF sector is no exception. Press technology contributes to sustainability in several ways:
- Reduced Energy Consumption: The elimination of soldering and welding reduces energy consumption during installation, contributing to lower carbon footprints.
- Longer Lifespan: Durable materials like stainless steel and advanced sealing elements ensure longer lifespans for piping systems, reducing the need for frequent replacements and associated environmental impact.
Technological Advancements
The integration of advanced technologies in press fittings enhances their performance and ease of use:
- Smart Tools and Monitoring: Modern press tools equipped with smart technology can monitor the pressing process, ensuring accuracy and reducing the risk of errors.
- Improved Materials: Advances in material science have led to the development of more robust and versatile sealing elements, expanding the range of applications for press fittings.
Case Studies: Real-World Applications
Case Study 1: CopperPress® installation at a University
A university required a 2” and down hot water, chilled water and domestic water system. They needed a reliable and efficient plumbing system. The contractor chose CopperPress® fittings for their labor cost savings, increased job efficiency and safety. The elimination of soldering reduced installation time by 30%, resulting in significant labor cost savings. The EPDM sealing element ensured long-term durability, providing the residents with a safe and reliable water supply.
Case Study 2: StainlessPress® installation at a Food Processing Plant
A food processing plant needed both hot and cold water returns as well as chemical processing. This robust piping system is designed to withstand aggressive cleaning chemicals and maintain hygiene standards. The plant also installed press fittings in air lines to power their machinery. StainlessPress® fittings were selected for their corrosion resistance and compatibility with a wide range of chemicals. The 316 stainless steel construction ensured long-term durability, while the versatile sealing elements provided secure connections across various applications. The plant achieved compliance with stringent food safety regulations and reduced maintenance costs.
Case Study 3: CarbonPress® installation at a Restaurant
A newly constructed restaurant required a piping system for transporting natural gas. CarbonPress® fittings were chosen to keep the project on schedule for opening day which cut the install time in half with the press technology method versus the traditional method of cutting and threading. The Zn-Ni plating provided excellent corrosion resistance, ensuring the system’s longevity. The Leak Before Press (LBP) and VIPR® systems facilitated easy and secure installation, reducing the risk of leaks. The mechanical contractor reported improved efficiency on installation as a result of the press technology; and the restaurant was able to open on time.
IMARK Membership Insight
Guenther Supply Inc. – President, Robert G. Zwicky
“We entered the press market close to 30 years ago with copper press and plans to enter the stainless press market thereafter. With no opportunities with a stainless press system in sight, we shifted our purchasing to another manufacturer. Again, a stainless press system was in development but launch dates were constantly delayed. Enter Merit Brass. A longtime time partner and family-owned business, with ideals that align with ours, brings on board copper and stainless press fittings. Merit Brass has assisted us with all the ‘tools’ we need to participate competitively in today’s copper and stainless press market.”
Heider & Bott
Innovative press technology from Merit Brass—CopperPress®, StainlessPress® and CarbonPress®—offers comprehensive solutions to the challenges faced by wholesalers and their customers. Merit is committed to providing wholesaler customers with the highest quality piping components and services to meet the demands of the industries they serve.
“We’re thrilled to meet the demands of our customers by providing a broader range of solutions. With our press technology, the inclusion of large diameters, 3 alloys (copper, stainless and carbon) and several sealing elements demonstrates our commitment to offering high-quality, versatile products that cater to evolving industry needs.” said Darren Hilliard, president.
Since 1937, the family-owned & operated company has built a family culture that is focused not only on developing partnering relationships with wholesalers and their suppliers; but making them an extension of their family. Merit’s geographical footprint serves their customers’ needs across 5 locations: headquartered in Cleveland, Ohio with distribution centers in Birmingham, Alabama; Dallas, Texas; Houston, Texas and Sparks, Nevada. Each location offers one- to two-day service coupled with their Warehouse on Wheels (WOW) flatbed runs for long product.
Merit has a highly experienced sales team in the field led by Russell and a responsive and tenured customer service/inside sales team ready to answer customer needs. To schedule a training or demonstration of their press offering or legacy products (pipe, tubing, nipples, fittings, flanges and valves), call 800-726-9800 or visit meritbrass.com.